Systematic Evaluation of Reactive Chemical Hazards

Friday, October 9th, 2009

Evaluation of reactive chemical hazards can range from simple paper-based calculations to highly complex testing and modeling. This post is aimed to help you formulate a systematic strategy for evaluating reactive chemical hazards in your facility.  I will divide the various approaches in three tiers - simple to complex. Tier I . Theoretical Screening At the ...

Where’s the Training Material from OSHA Grants?

Monday, October 5th, 2009

Interesting post by John "Dust Explosion" Astad. Where's the Beef? Previous Training Material

Regulating Reactive Chemicals

Friday, October 2nd, 2009

Recently, members of  Congress sent a letter to OSHA chief, Jordan Barab, to expand PSM standard to address reactive chemicals. Reactive chemicals have gained increasing attention since the Chemical Safety Board (CSB) released its report on reactive chemicals in 2002. Now I have been working in the area of reactive chemicals ...

Dust Explosion: Size Does Matter

Wednesday, September 23rd, 2009

We have been burning wood since days of the caveman. But did you know that wood can also explode? Logs of wood will not explode but fine dust can lead to a fire and explosion. Let us see why. As the size of combustible particle reduces there are two major factors that ...

Reactive Chemicals

Monday, August 17th, 2009

Reactive chemicals refer to chemicals that can react with self or with other chemicals or contaminants leading to extremely high reaction rates. The high reaction rates in turn can lead to overpressure within the vessel and possible explosion. As a graduate student, I looked at behavior of reactive chemical hydroxylamine ...

GAO: CSB Not Meeting Its Statutory Mandates

Monday, June 22nd, 2009

According to a recent report (Aug. 2008) from the Government Accountability Office (GAO), the Chemical Safety Board (CSB) is not in compliance with its statutory mandates.  The CSB is an independent federal agency charged with investigating industrial chemical accidents and has been in operation since 1998. GAO report states that ...

OSHA Working on Dust Explosion Regulation

Sunday, May 17th, 2009

OSHA is currently working on regulation for preventing dust explosions. The first reported dust explosion was in 1890 in a sugar mill in Chicago. According to the CSB investigation, dust explosion has resulted in 130 deaths and 780 injuries since 1980. According to Combustible Dust Institute research of news reports, there ...

Zero Incident Plants – Is it Possible?

Sunday, April 27th, 2008

Chemical industry has evolved dramatically since the first sulfuric acid manufacturing plant was established in the 18th century. Modern day chemical plant is an engineering marvel producing valuable chemicals necessary for the societal progress. Although safe for the most part, chemical industries have witnessed a few significant accidents in the ...